This loveseat begins with milling and drying their own hardwoods at their lumberyard facility to ensure that their frames are built to last without warping, twisting, or cracking. From there, the lumber travels to one of their frame shops where the wood is cut, shaped, and assembled into the highest quality frames. The foam and fibre parts, built with eco-friendly practices and recycled materials are cut to size at one of two nearby foam processing plants. These components are then joined in one manufacturing centre where they are assembled into your piece of furniture. Their fabric, sourced from around the world, selected for its quality, style, and value and stored in their climate controlled fabric warehouse, is then cut, sewn and applied to create your finished piece of upholstered furniture.
- Seat cushions and frame parts are fabricated in their own foam fabrication facilities so that they can control the quality and feel of each piece. Cushion thickness is kept at a minimum of 4.5" to promote comfort and support. Cushions are fabricated from superior (1.9 lb. density, 34-lb. compression) foam and wrapped in 1 oz. or 1.6 oz Dacron for comfort and protection. All foams are made with environmentally-friendly polyol derived from soybeans and castor beans that require up to 60% less fossil fuel resources than petroleum-based polyols (for every 11 pounds of plant-based polyol, a gallon of crude oil is saved. This results in 36% less global warming emissions). They monitor test results from every shipment, every day to maintain consistency. Backs and pillows are air-blown with polyurethane foam or polyester fibre to contour to the body for maximum support and comfort.
- Springs are machine tested for durability and lasting support. A sturdy frame provides an anchor for good seating support, while the filling or cushion, augments it. In their frames, 8-gauge no-sag wide loop sinuous springs are “s” shaped and run from the front of the seat to the back. An additional 16-gauge stake wire is attached across from side to side to support these springs. This process is done by pneumatically clamping the springs together to tie the individual springs into one unit to prevent the springs from separating or twisting. Back spring clips are autolocking and are made from nylon to help reduce noise. Back springs are 12-gauge sinuous wire. Their seat spring clips are constructed from metal to provide strength and are nylon-lined, reducing noise. This makes for a strong seat and provides superior support.
- They cut and sew their fabrics in each of their plants. This allows them greater flexibility in scheduling and helps them monitor quality. They use one-half inch seams and sew components together at a minimum of 5 1/2 to 6 seams per inch.
- Upholstery Material: 100% Polyester
- Weight Capacity: 500 lb.
- Design: Standard
- Assembly Required: No